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AN ALTERNATIVE
FUEL/ENERGY SOLUTION
RECYCLING
WASTE TO ENERGY
A Proven Solution
to the Disposal
of Municipal Solid Waste
and Resolving Landfill Situations
 Municipal
Solid Waste Recycled & Converted to Fuel RDF Pellets Energy and
By-products
This NEW PEDCON improved method enables the
processing of Municipal Solid Waste (MSW) resulting in the conversion of 90%
into recyclable materials: fuel, metals, glass, sand, and plastics.
- About 25% is comprised of processed,
separated recyclable components such as:
- IRON/STEEL, tin cans and other ferrous
metals.
- ALUMINUM, aluminum beverage cans and
other non-ferrous items.
- GLASS, crushed glass jars and bottles of
mixed color, ceramics, sand and gravel.
- HIGH DENSITY PLASTICS, such as PET and
HDPT; and HEAVY PLASTICS, including PVC, toys, furniture, and hundreds of other
plastic items.
- ASH, resulting from the combustion of
the fuel pellets is converted into concrete aggregate products.
- About 65% of the "As Received" Municipal
Solid Waste is combustible and is processed and converted into high-quality
PEDCON RDF FUEL PELLETS.
- Approximately 7% (of the Municipal Solid
Waste) is comprised of food scraps, leather, and non-descriptive "refuse" that
is taken to a landfill.
- The balance consists of 3% moisture that is
evaporated within the process.
- Enables the utilization and combination of
other high heat value waste materials, presently disposed, into a clean energy
creating product.
- The initial recycling process begins with
the shredding of the incoming waste and magnetic separation and removal of
ferrous material.
- All shredded material is dried to facilitate
effective separation and classification.
- High density plastics, in the form of
bottles, are separated via a gravity method.
- The material, remaining in the process flow,
is segregated utilizing a series of air-separators and screeners to categorize
light combustibles and heavy generally non-combustible material.
- The light combustible materials are
compacted to form the RDF Fuel Pellets which are:
- Transported to a Boiler Operation where
steam is generated to drive turbines for electricity generation. The
electricity is sold to a utility.
- Ash is transported (see Step 6, below)
for further processing/conditioning.
- The steam is condensed and returned to
the Boiler Operation to begin a new cycle.
- Non-Combustibles such as: glass, sand,
ceramics, heavy plastics and fly ash (from Step 5b, above) are washed to refine
these products for acceptance in the industry. The wash water is treated and
returned as boiler feed water.
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PEDCON RDF FUEL PELLET PROPERTIES
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The above illustration shows how the NEW PEDCON
PROCESS produces High Quality RDF FUEL PELLETS (10 to 1 volumetric ratio) made
from shredded fiber waste as compared with ordinary refuse derived fuel
(RDF).
Heat value of the PEDCON RDF Fuel Pellets when
dry ranges from 7500 to 8500 BTU/lb. or about 75% to 85% of most coals commonly
used by electric power generating plants and cement plants.
This fuel is non-air polluting due to removal
of all polluting causing elements from the incoming waste and directing all
exhaust gases to pass through the PEDCON DRY SCRUBBER POLLUTION CONTROL
SYSTEM.
This process can be used effectively by
communities generating only 200 tons per day of waste. This represents a
community or group of communities having a combined population of 100,000
people.
The PEDCON RDF Fuel Pellets result in a clean
fuel which offers more efficient combustion and control.
The PEDCON RDF pellets may be stored and burned
on "demand," in lieu of using for disposal convenience.
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OPERATION AND ECONOMIC BENEFITS
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Converting solid waste to compact burnable
PEDCON RDF FUEL PELLETS provides an important new fuel source in a time of
energy shortage; reduces cost of landfill usage by cutting the demand for it to
one-tenth of the incoming waste and produces profitable by-products.
PEDCON RDF FUEL PELLETS can be produced at a
cost that provides savings to all energy users and the system is very
competitive with today's landfills, resulting in landfill extended
life.
Site Requirements:
- Minimal acreage to suit local
codes.
- Access to major highways that allows all
truck traffic to be in acceptance to residential sections.
- water and sewage.
- close proximity to adequate utility lines as
is required.
- savings and more efficient utilization of
waste collection vehicles and equipment.
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AIR QUALITY & ENVIRONMENTAL
ADVANTAGES
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The New PEDCON Processing of the combustible
portion of Municipal Solid Waste into efficiently burning RDF Fuel Pellets
results in the removal of pollution causing elements and substantially
eliminates air emissions. The RDF Pellets become very homogeneous, unlike the
extremely heterogeneous nature of the garbage from which the pellets
originate.
The formation of the PEDCON RDF Fuel Pellets
accounts for and enables high efficiency and maintenance of combustion control.
The process also includes drying of the waste before pelletizing which permits
the achievement of higher temperatures which result in destroying most organic
compounds.
Also our process features the removal of
chlorine contained plastics from the incoming waste prior to the formation of
the pellets. Tests and documentation indicates significant reduction of
dioxin/furan low organic emissions.
Extend life of existing and new
landfills.
The control of particulate emissions is
achieved by the utilization of a PEDCON Dry Scrubber Pollution Control System
which enables the neutralization of all acid gases that may be emitted. This
system meets and is accepted by EPA as BEST AVAILABLE TECHNOLOGY (BAT) and BEST
AVAILABLE CONTROL TECHNOLOGY (BACT).
- Pilot Plant Facility - Palmer Township,
PA
- Easton Energy Facility - Easton,
PA
- Processing Operation - Skive,
Denmark
- Palmer Energy Products - Palmer,
PA
- Recycling Operations:
- Kaiser Aluminum &
Chemical
- Rock Creek Aluminum
- Apex International Alloys
- Aluminum Smelting & Refining
Co.
- Wooster Iron & Metal Co.
- Luria Bros.
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